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Revealing the intrinsic sintering mechanism of high-strength ceramsite …

1. Introduction. China has largely adopted the circulating fluidized bed (CFB) boiler technology for coal-combustion power generation, primarily due to its extensive fuel adaptability, high combustion efficiency, broad load adjustment range, and capability to regulate pollutant emissions [[1], [2], [3]].CFB fly ash is a major coproduct because of …

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Materials | Free Full-Text | Preparation of …

SiC was chosen as the ing agent, and river bottom silt, waste oil sludge, paint bucket slag, and fly ash were used as raw materials, to prepare lightweight ceramsite without adding any chemical additives. …

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Ceramsite made from drinking water treatment residue for …

Thermal treatment to produce ceramsite is achieved by activating auxiliary materials such as lignin, proteins, and water-soluble carbohydrates in the green body as …

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Co-utilization of lake sediment and blue-green algae for …

DOI: 10.1016/j.chemosphere.2021.132145 Corpus ID: 237470344; Co-utilization of lake sediment and blue-green algae for porous lightweight aggregate (ceramsite) production. @article{Zhao2021CoutilizationOL, title={Co-utilization of lake sediment and blue-green algae for porous lightweight aggregate (ceramsite) …

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Co-utilization of lake sediment and blue-green algae for …

Lake sediment and algal sludge with large output posed significant environmental risks. In this work, an idea of co-utilization of both solid wastes for the production of ceramsite (a sort of ...

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Review Preparation of ceramsite from municipal sludge and …

Municipal sludge is a solid waste material, and resource utilization is the optimal way to dispose of this material. The amount of municipal sludge produced in China is large, and it can be used in the preparation of ceramsite. The content of Al 2 O 3 in drinking water treatment sludge is significantly higher than that in wastewater treatment …

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Preparation and performance of porous ceramsite for Ag

Fig. 2 shows the flowchart of preparation of the porous ceramsite. The raw materials were firstly weighted according to the proportion in Table 2, then they were uniformly mixed via mechanical stirring Subsequently, the mixtures were put into the pelletizer and spray 3% PVA solution to produce ceramsite raw meal with particle sizes …

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Preparation and properties of lightweight and high …

When the content of ODCPRs in the ceramsite was set to be 50%, the obtained building ceramsites presented excellent properties with particle compressive strength of 6.31 MPa, bulk density of 575 ...

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Preparation of high-strength ceramsite from red mud, fly …

Accordingly to Riley's ternary phase diagram for the preparation of ceramsite, the optimum composition of the raw materials is 40–79% SiO 2, 10–25% Al 2 O 3, and 13–26% fluxes (-CaO, MgO, Na 2 O, and K 2 O) [36].However, the RM used in this study has low silicon and aluminium contents and a high flux content; hence it is difficult to …

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Continuous-flow ozonation over modified ceramsite

In this study, a kind of low-cost and environmental-friendly modified ceramsite sphere derived from pyrite cinder, silty clay and kaolin was prepared as ozonation catalyst. The degradation performances of cation red x-GRL were performed under a continuous mode. ... The reaction mechanism is ascribed to the promotion of ·OH production from O 3 ...

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Ceramsite production using water treatment residue as …

DOI: 10.1016/j.jenvman.2022.114611 Corpus ID: 246504692; Ceramsite production using water treatment residue as main ingredient: The key affecting factors identification. @article{Wang2022CeramsitePU, title={Ceramsite production using water treatment residue as main ingredient: The key affecting factors identification.}, author={Changhui …

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Green synthesis of ceramsite from industrial wastes and its …

Raw materials (i.e., CG, CFA, and CS) were dried at 105 °C for 1 h and passed through a 200-mesh sieve. Raw materials were directly mixed according to Table 2 with 20 wt% water, rubbed into pellets (5–9 mm), and dried at 105 °C for 2 h. The raw ceramsite would be sintered according to the conditions in a laboratory-type muffle …

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Preparation and Properties of Porous Ceramsite from Waste …

This experiment used waste foundry sand and ash as the main raw materials; with only a small amount of pore-forming agent and stabilizer added, porous ceramsite with excellent comprehensive performance was obtained at a lower sintering temperature. When the content of waste sand/ash is 75 wt.% and the sintering …

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Production Technology and Key Equipments for Ceramsite …

Ceramsite, which contains inorganic components such as Al 2 O 3, SiO 2, Fe 2 O 3, FeO, CaO, MgO, Na 2 O, and K 2 O, has been used as a construction material, for example in cement mortars ...

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Sustainability | Free Full-Text | Experimental Investigation …

To develop lightweight high-strength concrete (LWHSC) for offshore structures in a harsh seawater environment, LWHSC with shale and clay ceramsites was designed. LWHSC was experimentally investigated in terms of density, compressive strength, and durability in a coastal environment. Then, its feasibility for offshore …

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A novel approach to preparing ultra-lightweight …

RESEARCH ARTICLE A novel approach to preparing ultra-lightweight ceramsite with a large amount of fly ash Sen Liu1,2, Congren Yang1,2, Wei Liu( )1,2, Longsheng Yi( )1,2, Wenqing Qin1,2 1 School of Minerals Processing and Bioengineering, Central South University, Changsha 410083, China

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Enhanced biomethane production from waste activated …

1. Introduction. Waste activated sludge, as the most common by-product of wastewater treatment plants (WWTPs), is often generated in substantial quantities due to the wide application of activated sludge process (Wang et al., 2022b).Globally, it is estimated that WWTPs produce an average of 20–40 kg/PE/year (PE: population …

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Co-utilization of zinc contaminated soil and red mud for …

Introduction. Soil plays an important role in food security production and ecological environment. The rapid development of mining and industrialization, sewage irrigation and rock weathering, have led to the entry and accumulation of heavy metals such as copper, lead, zinc, cadmium, chromium, nickel, arsenic and mercury into soil …

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Preparation of a Novel Structure-Designed Porous Ceramsite …

The results showed that the structure-designed ceramsite can be prepared by a multilayer powder coating method. A ceramsite with large internal and small external pores has superior properties, with a water absorption rate of 51.3% at 24 h and a water-retention time of 56 h at 50 °C and 55% RH. This work not only broadens the new way of solid ...

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Template-free route to fabricate extra-lightweight ceramsite …

Template-free method is beneficial to save the preparation cost, simplify the process flow and reduce carbon emissions. As a result, template-free method provides a …

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Co-utilization of lake sediment and blue-green algae for …

The process proposed in this work fully followed the rules of "reduction, harmlessness, and resource utilization" for solid waste treatment and disposal (Bian et al., 2019): (1) Reduction – Notable mass and volume reduction of sediment and algal sludge were achieved by the process, during which 7.65 t of fresh dredged sediment and 3.01 t ...

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Is ceramsite the last straw for sewage sludge disposal: a …

The production of ceramsite from WAS is an effective way to realize the utilization of sludge. This paper comprehensively describes the use of WAS as raw material, adding …

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A novel approach to preparing ultra-lightweight …

the most common reuse is low-value-added building materials. A novel processing method for preparing ultra-lightweight ceramsite with fly ash was developed. The results show …

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Using shell to enhance the phosphorus adsorption

The basic properties of the ceramsite are listed in Table 1 and were compared with the national (GB/T 17431.2–2010) [33] and industrial standards (CJ-T 299–2008) of China [34].The bulk density, cylinder compressive strength, loss on ignition, broken rate, and voidage varied with different ratios of DWTR, clay, and shell; sintering …

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Review Preparation of ceramsite from municipal sludge and …

Ceramsite prepared from municipal sludge can be used safely in the field of engineering construction and water treatment (Xu et al., 2010; Chen et al., 2015a, …

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Preparation and performance of porous ceramsite for Ag

Introduction. The heavy metal ions in the sewage cause great pollution to the environment (Li et al., 2021a; Sellaoui et al., 2022). For example, Ag + exhibits high toxicity to humans, plants and fish in water even at ultra-low concentrations (He et al., 2022). Currently, adsorption method with its high removal efficiency and low cost is …

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Ceramsite production from sediment in Beian River: …

Besides, the ceramsite production has become a research hot point gradually. Ceramsite, with high porosity, large specific surface area, low bulk, apparent density and low toxicity, has been widely used as building materials and water treatment filter media [11]. And there is some research on different

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Template-free route to fabricate extra-lightweight ceramsite …

1. Introduction. Ceramsite, as a member of artificial aggregate, is a lightweight particle with bulk density of lower than 1200 kg m −3, internal porosity, and ceramic surface [1, 2].According to the bulk density, ceramsites are classified as general ceramsite (500–1200 kg m −3), ultra-lightweight ceramsite (300–500 kg m −3) and …

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Preparation and characterization of ultra-lightweight …

This study can benefit to improve the value-added utilization of NEC and encourage the reuse of waste sawdust, which can enlarge the application field of NEC …

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Review Preparation of ceramsite from municipal sludge and …

This paper mainly discusses the preparation of ceramsite from municipal sludge and its application in bio-filter media and CWs. The main analysis process is shown in Fig. 1.The objectives of this review are to (1) summarize the preparation methods, determine the key factors affecting the quality of ceramics, discuss the preparation …

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Optimized utilization studies of dredging sediment for

The T1 ceramsite was the optimized ceramsite though the extreme vertices design experiment. The T2 ceramsite was selected as a control to analyze the function of the dredging sediment, which had the minimum specific surface area of 14.60 m 2 /g specific surface area and the minimum porosity of 8.12%. The T1 and T2 ceramsite …

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Eco-friendly ceramsite from dredged sediment/biomass for …

The optimized ceramsite, sintered at 850 ℃ with the addition of 30 % coal gangue, exhibited good adsorption potential and environmental friendliness. The optimized ceramsite was a viable material for efficiently removing Pb(II) within the acidic pH range (Q e = 12.28 mg/g). The outcomes from batch experiments and various characterizations of ...

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Ceramsite Production Line

Ceramsite production line is also called the ceramsite sand making line, light aggregate plant or LECA production line. This production line is mainly …

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Is ceramsite the last straw for sewage sludge disposal: a …

The production of ceramsite from WAS is an effective way to realize the utilization of sludge. This paper comprehensively describes the use of WAS as raw material, adding clay, cement, glass powder, shale, coal gangue, river sediment, pulverized fly ash and other auxiliary materials (AM) to produce sintered sewage sludge ceramsite and non ...

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