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Development Review on Leaching Technology and Leaching …

The in situ leaching process of rare earth ores is shown in Figure 1. Traditional heap leaching refers to transporting the excavated rare earth ores to the heap leaching site. There is a diversion layer at the bottom of the heap leaching site, and the rare earth ores are piled on it. The heap can be built at one time or on the heap after the ...

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Green redox separation and efficient extraction of vanadium …

However, the complex roasting-leaching processes and high consumption of roasting additives (such as sodium salts and calcium salts) may bring about obstacle for practical application. One-step sodium roasting-leaching process and sub-molten salt method are proposed to extract vanadium and chromium from chrome-vanadium slag [26], [18], [7].

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New insight into oxidative roasting and leaching for NdFeB …

To investigate the oxidation roasting process, the phase transition between 350 °C and 800 °C was explored (Fig. 1 a).All of the diffraction peaks of the NOS are determined as the Nd 2 Fe 14 B (79–1994) single-crystal phase, and there is no obvious characteristic peak of the Fe 2 O 3 crystal phase. Three crystalline phases of Fe 2 O 3 …

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Selective extraction of scandium from bauxite residue

A novel method for selective extraction of scandium from bauxite residue was proposed by ammonium sulfate roasting and water leaching. During the roasting process, ammonium sulfate could selectively react with Sc, Al and Fe in the bauxite residue to produce respective metal ammonium sulfates, and then which were completely …

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Formation of Chromium-Containing Molten Salt Phase …

This investigation focuses on the alkali roasting of chromite ore at 1,000 o C using NaOH and KOH, followed by water leaching. The influence of the alkali ratio on …

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Recovery of chromium by calcium-roasting, sodium …

During the roasting process, the chromium-containing phase ((Fe0.6Cr0.4)2O3) reacted with Na2CO3 and formed Na2CrO4, and then leached out in the water leaching …

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Selective Recovery of Lithium from Spent Lithium-Ion …

Traditional technologies for the recycling of spent lithium-ion batteries (LIBs) mainly focus on reductive leaching, which often leads to total leaching rather than selective leaching of metals. As a result, loss of valuable metal ions, particularly Li+, occurs in subsequent extraction processes, causing low recycling efficiency of valuable metals. …

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Thermodynamics of chromite ore oxidative roasting process

Although high chromium leaching (high as 99.45%) can be obtained by roasting with sodium peroxide addition followed by water leaching, the amount of sodium peroxide is eight times higher than that ...

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Physical Chemistry of Roasting and Leaching Reactions for …

Introduction. Crystal Structure of Chromite Minerals. Thermal Decomposition of Chromites. Alkali Roasting of Chromites. Leaching of Chromite Minerals. …

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An innovative method for recycling vanadium and …

A considerable amount (more than tens of millions of tons) of slag has been collected as discarded waste in the landfilled site of steelmaking company. Recovery of valuable metals and materials to the recycling of slag could be an urgent decision for solving this problem. To turn into usable products, slag leaching by hydrochloric acid …

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An effective method for directly extracting lithium

In this study, a lithium extraction process that combines activated roasting and sulfuric acid leaching was designed for α-spodumene. The conclusions are as follows: (1) Thermodynamic analyses of the activated roasting process at different temperatures and CaO dosages were performed using FactSage 7.0.

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Decomposition of mixed rare earth concentrate by NaOH roasting …

The rare earth leaching process in the roasted ore is divided into the following six steps. 40, 41, 42 The main influencing factors of the kinetic process of hydrochloric acid leaching roasting ore are the initial HCl concentration and the reaction temperature: 1. H + is transported from the leaching solution to the surface of the solid ...

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Recovery of Rare Earth from Sedimentary Rare Earth Ore …

Rare earth from a newly discovered sedimentary rare earth ore (SREO) in Guizhou Province, China, was extracted through ammonium sulfate ((NH4)2SO4) activated roasting and leaching with sulfuric acid. The phase changes and reaction mechanism during the roasting process were explored through thermodynamic analysis, XRD, …

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Extraction of lithium from lepidolite by sulfation roasting …

Roasting was conducted by placing the mixture of lepidolite, Na 2 SO 4 and/or other additions (K 2 SO 4, CaO) (AR grade) in an electrically heated furnace at the required temperature for 0.5 h. The roasted samples were then leached with water at room temperature. The ratio of liquid-to-solid was 2.5:1 and the leaching time is 0.5 h.The …

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Cleaner Recycling of Jarosite Residue by Ca(OH)2 Leaching

A combined hydrometallurgical and pyrometallurgical process is proposed for the treatment of jarosite residue from zinc hydrometallurgy. The main steps of the proposed process include Ca(OH)2 leaching for the ammonium component, biomass …

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Metals | Free Full-Text | Recovery of Gold and Iron …

Cyanide tailings are the hazardous waste discharged after gold cyanidation leaching. The recovery of gold and iron from cyanide tailings was investigated with a combined direct reduction roasting and …

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Direct leach approaches to Platinum Group Metal (PGM) …

As depicted in Fig. 10, the process comprises three major unit operations including (1) an autoclave for oxidative and selective pressure leaching of base metals and sulfur, (2) a roasting pre-treatment step to render PGMs and particularly Pt amenable to leaching and (3) chlorination of precious metals (Adams et al., 2011).

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Effect of calcification roasting process on vanadium …

The sodium roasting-water leaching process has been widely adopted for extracting vanadium from VTM, vanadium-rich steel slag and vanadium containing shale, proving successful in industrial applications [12], [18].Sodium salts possess the capability to react with vanadium within VTM, subsequently dissolving into the leaching solution during the …

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A review on the metallurgical recycling of vanadium from …

Leaching of roast products. Subsequently, the roasted products comprising of vanadate and chromate are subjected to leaching process. Water, H 2 SO 4 and alkaline are commonly used as the leaching media, as discussed below. 3.2.1.2.1. Water leaching. This system works only for the products after sodium roasting; the leaching …

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A systematic review of sustainable gold extraction from …

Roasting, pressure oxidation, bio-oxidation and ultrafine grinding are popular gold pre-treatment methods. 3.1. Roasting. Roasting of complex gold ores, namely sulphides and carbonaceous (refractory gold ores), should take place before leaching in order to maximise the extraction ratio (Neuvonen, 2013). It should feature in cases …

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Transformation mechanism and selective leaching of

The sulfation-roasting-leaching process holds promise as an environmentally friendly method of production but has low recovery efficiency and poor selectivity for Ni and Co in ores containing impurity metals, including Fe, Al, and Cr.In this study, the transformation mechanism and leaching behavior of metals in a limonitic …

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Roasting and Leaching Behavior of Nickel Laterite Ore

The success of the sulfation-roasting-leaching process depends on iron behavior. Due to its higher amount, it is sulfated before nickel. However, the stability of iron sulfates is lower than the nickel sulfate and during the decomposition of iron sulfate, the sulfur xide (SO 3) is liberated and reacts with nickel to form nickel sulfate.This …

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Transformation mechanism and selective leaching of

The sulfation-roasting-leaching process holds promise as an environmentally friendly method of production but has low recovery efficiency and poor selectivity for Ni and Co in ores containing impurity metals, including Fe, Al, and Cr. In this study, the transformation mechanism and leaching behavior of metals in a limonitic …

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Direct Extraction of Lithium from α-Spodumene by Salt Roasting–Leaching …

The leaching recovery results showed that the order of roasting efficacy of the three reagent categories is Group IA > Group IIA > > NH 4 +. 71 and 88% of water leaching and total leaching recovery values, correspondingly, were achieved by the NaOH roasting–water leaching–acid leaching process, under the nonoptimized conditions of …

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Ammonia leaching process for selective extraction of nickel …

Currently, reduction roasting ammonia leaching (Caron process) and high pressure sulfuric acid leaching (HPAL) are the mainstream processes for the hydrometallurgical treatment of limonite laterite ore [8], [9]. The main process steps in the Caron process are reduction roasting, atmospheric ammonia leaching, ammonia …

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A Clean and Efficient Method for Recovery of Vanadium …

ABSTRACT A cleaner method has been developed for the extraction of vanadium from vanadium slag. Compared to the traditional alkaline salts roasting followed by the water leaching process, in the nonsalt roasting process because no additives are added, the chromium spinel in the raw vanadium slag will not be converted to …

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Review of leaching, separation and recovery of vanadium from roasted

The prevailing method for extracting vanadium from vanadium slag, illustrated in Fig. 1, involves a sequence of steps: roasting, leaching and vanadium precipitation, culminating in the production of vanadium oxide (An et al., 2023).During the vanadium slag roasting process, the formation of vanadium-rich phases exhibited variability …

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Comparative study of alkali roasting and leaching of …

In this study, sodium and potassium hydroxides are used as alkali for roasting of chromite ores and ilmenite mineral concentrates. The thermodynamic …

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Selective recovery of vanadium from high-chromium

High Chrome Vanadium slag requires mechanical activation. ... [10], blank roasting-acid leaching [11], pressure acid leaching [12], and KOH leaching [13]. Currently, the sodium roasting-water leaching process stands as the most mature and commercially viable method for extracting vanadium from chromium-bearing vanadium …

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Selective extraction of valuable metals from spent EV …

In summary, a sulfation roasting-two stage leaching process was outlined for the selective extraction of valuable metals from spent EV power batteries. It could be shown that the sulfation roasting treatment allowed the selective extraction of Li by water leaching (Stage 1) and subsequently Ni, Co, and Mn could be efficiently removed by a ...

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Kinetics of leaching: a review

Kinetics, as a fundamental requirement of nearly all industrial activities and engineering researches, plays a great role in leaching processes. Although there are many pieces of research on its application, there is not a clear pathway for investigating the kinetics of leaching and researchers usually follow different strategies in their studies. The …

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A Clean and Efficient Method for Recovery of Vanadium …

A Clean and Efficient Method for Recovery of Vanadium from Vanadium Slag: Nonsalt Roasting and Ammonium Carbonate Leaching Processes Meng Lia,b,c, Shili Zheng b, Biao Liu, Shaona Wang, D.B ...

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Roasting and leaching process of iron sulfate to separate

The leaching process of zinc from blast furnace dust sulfate roasting products agreed with the unreacted core model, and internal diffusion was the restrictive step. The kinetic equation of the leaching process was 1–2R/3–(1–R)2/3=0.47t, the apparent activation energy of the leaching reaction was 17.4 kJmol−1, and the reaction …

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A promising selective recovery process of valuable

The phase characterization of the raw material and roasted products at different temperatures are presented in Fig. 2 A. All of the diffraction peaks could be indexed to LiNi x CO y Mn z O 2 when roasting temperatures were 450 °C and 550 °C (Fig. 2 b, c) which meant that the reduction reaction had not taken place. However, Li 2 CO 3, …

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A review on the roasting-assisted leaching and recovery of …

The typical process route roasting-leaching-precipitation is the most widely used process because of its low cost, simplicity of operation, scalability and high vanadium extraction efficiency. ... Li et al. (2017d) found that the chrome spinel in the original vanadium slag would not be converted into carcinogenic hexavalent chromate during …

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