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(PDF) Determination of Chromite Sands Suitability for

typed reference sand with chemical properties, physical and thermal, treated as standard, and the sands of the regeneration process and the

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Valorization From Waste: Combined Reduction of Chromite …

Chromite ore processing tailings and low-grade manganese ores are typically considered waste due to their limited or negligible utility, leading to …

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Research progress on hazardous chromite ore processing …

Chromite ore processing residue (COPR), which is created during the chromite preparation process of chromite compounds, is considered hazardous waste …

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Particle size and pH effects on remediation of chromite ore processing …

A long-term bench scale treatability study was performed to assess the ability to remediate chromite ore processing residue (COPR) using calcium polysulfide (CaS 5).COPR materials were characterized with respect to particle size, pH, curing period and mineralogy.A stoichiometric ratio of sulfide species to hexavalent chromium (Cr 6+) of 2 …

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A New Method (Ball Milling and Sodium Sulfide) for

Hexavalent chromium in soda ash Chromite Ore Processing Residue (COPR) is harmful to the environment, it is imperative to develop a low cost, efficient, and effective treatment. Herein, a new method (ball milling+sodium sulfide) was developed for mechanochemical treatment of water-leached COPR (W-COPR, about 900 mg/kg non …

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What is foundry sand and how is it used in foundry …

Foundry grade chromite sand is a complex compound of various elements; chromium (Cr 2 O 3), aluminium (Al 2 O 3), silica (SiO 2), and magnesium oxide (MgO). ... which allows the molten metals to be released from the ladle into its next process. The slide gate can become blocked by solidified metal, which causes a backing up of production and a ...

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Iron and Steel Castings and Core Production Results from

In the past 4 years, several papers were published and presented at AFS conventions on the applications of South African chromite sands. The first in 2020 by Bryant, et al. dealt with double-skin metal penetration in chromite sand using process simulation. 2 Then, next Kabasele and Nyembwe looked at the influence of crushing …

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Chemical and mineralogical characterization of chromite ore processing

Introduction. Chromite ore processing residue (COPR) is a waste of the chromate (CrO 4 2−) extraction roasting process and is still deposited in the environment in large amounts in some newly industrialized countries.In the past, the waste has been produced in several industrial areas, such as Glasgow, Scotland (Farmer et al., 1999) …

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Chromite mining pollution, environmental impact, toxicity …

Chromite mining activities are indispensable for production of goods and services. Sukinda is a major mining site of Odisha, India, polluted by chromium, which is highly toxic in its hexavalent form. The Sukinda valley is a rich source of chromites, amounting to almost 95% of Cr available in India, and is the fourth most polluted site …

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An Assessment of South African Chromite Sand Crushing …

The crushing ratio, which essentially assesses the propensity of the sand to produce fine particles during moulding operations, is a critical property to predict the effectiveness of …

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Processes Governing Chromium Contamination of …

Chromium (Cr) contamination of natural resources from unregulated disposal of pretanning industrial waste, chromite ore processing residue (COPR), is a serious environmental concern, …

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Advances towards a Clean Hydrometallurgical Process for Chromite

Because of the acute toxicity of Cr(VI)-bearing substances, the pollution problem caused by chromite process residue has become a worldwide concern. In the view of relevant studies, the technologies based on the alkali treatment cannot fundamentally resolve the pollution problem, because the oxidation of Cr(III) to Cr(VI) is …

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Co-treatment of chromite ore processing residue and …

Efficient and low-cost recovery of metals from pyrolusite and Chromite Ore Processing Residue (COPR) is of great significance for environmental protection and …

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Assessing chromite ore processing residue (COPR) waste …

The deeper aquifer exists between the depths of 250 m to 400 m consisting of medium to coarse sand gravel occurring as confined and semi-confined ... & Graham, M. C. (2006). The implications of integrated assessment and modelling studies for the future remediation of chromite ore processing residue disposal sites. Science of the Total ...

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THE HEVI-SAND PROCESS – South African Institute of …

Foundry grade chromite sand production methods and acceptance specifications have changed little in the last 50 years. This paper reviews the old, the existing, and the new "Hevi-Sand Process" used to produce foundry chromite sand. The advent of new mining and processing technology, coupled with changes over the years …

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RCS LIMITED Chromite Sand

RCS LIMITED Chromite Sand SAFETY DATA SHEET Date: 29 March 2016 According to Regulation (EU) No. 1907/2006 ... disposal facility . Processing, use or contamination of this product may change the waste management options. State and local disposal regulations may differ from federal disposal regulations. Dispose of

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Treatment of soda ash chromite ore processing

DOI: 10.1016/j.jclepro.2022.133981 Corpus ID: 252150569; Treatment of soda ash chromite ore processing residue by Waste-Molasses-Based Ball Milling: A new strategy for disposal of waste with waste

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(PDF) A Review of Chromite Ore Processing Residue …

Chromite ore processing residue (COPR) is a waste byproduct of chromate production that contains high levels of hexavalent chromium (Cr[VI]). Although the high temperature chromite process was ...

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An assessment of South African chromite sand crushing ratio

The crushing ratio, which essentially assesses the propensity of the sand to produce fine particles during moulding operations, is a critical property to predict the effectiveness of …

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Chromite: The only mineral ore of chromium metal

Stratiform, Podiform, and Beach Sands. Small amounts of chromite are found in many types of rock. However, chromite deposits that are large enough for mining are generally found in: 1) stratiform deposits (large masses of igneous rock such as norite or peridotite that slowly crystallized from subsurface magma); 2) podiform deposits (serpentines and …

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Iron Chromite Material Safety Data Sheet

CHROME ORE, CHROMITE ORE, IRON CHROMITE; CHROME SAND CHROMOX; ChromeCAST; 04/2014 ... Disposal Method: This product is generally suitable for landfill disposal. ... component of the chromite ore processing residue are exempt from the reporting requirements under Section 313 of the Emergency

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ASSESSMENT OF LOCAL CHROMITE SAND AS GREEN …

disposal of used sand create the need for moulding aggregates to be more recyclable than silica. Chromite sand is an alternative refractory sand for metal casting applications, and is abundant in South Africa. The present ... the process that the foundry sand undergoes, it is milled, then mixed using a roller mixer, paddle mixer,

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Sustainability assessment of thermal and …

After usage, foundry chromite sand is recycled to reduce production costs and comply with environmental regulations. Thermal and mechanical reclamation are the most prominent methods of sand ...

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Minerals | Free Full-Text | An Overview of Currently Applied

Ferrochrome (FeCr) is the main source of chromium (Cr) units used in modern-day chromium (Cr) containing alloys. The vast majority of produced Cr is used during the production of stainless steel, which owes its corrosion resistance mainly to the presence of Cr. In turn, stainless steel is mainly produced from Cr-containing scrap …

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Chemical and mineralogical characterization of chromite ore processing

Quartz is derived from the sand covering of the COPR (Chhiwali) or from native soil (Rania) and was detected in both samples by two reflexes at ≈20.85° and ≈26.65° 2θ. ... The implications of integrated assessment and modelling studies for the future remediation of chromite ore processing residue disposal sites. Sci. Total …

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Mechanical Reclamation of Spent Moulding Sand on Chromite Sand …

The foundry industry generates large amounts of waste when casting metal into sand moulds. An important issue is the activities that are related to the re-recovery of the grain matrix (the main component of the moulding sand) for realising subsequent technological cycles. This process is particularly important in the case of the expensive …

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Mechanism of the Direct Reduction of Chromite Process as …

Direct reduction of chromite (DRC) is a promising alternative process for ferrochrome production with the potential to significantly reduce energy consumption and greenhouse gas emissions compared to conventional smelting. In DRC, chromium (Cr) and iron (Fe) from chromite ore incongruently dissolve into a molten salt, which facilitates mass …

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(PDF) Assessment of Local Chromite Sand as 'Green' …

Assessment of Local Chromite Sand as 'Green' Refractory Raw Materials for Sand Casting Applications in a Post-Pandemic World ... Mechanical reclamation is the de facto method of sand recycling used in most foundries to limit sand dumping and adhere to environmental regulations. ... During the process that the foundry sand undergoes, it is ...

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Beneficiation of South African chromite tailings using

Chromite tailings ore sample was obtained from a MG chromite processing plant in the Western Limb of the Bushveld Igneous Complex (BIC), South Africa. Characterisation studies were carried out to quantify the different mineral phases, their liberation and association with each other [7]. Chemical composition of different sizes of the feed ...

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Towards holistic technology solution to chromite ore processing …

Safe management and disposal of chromite ore processing residue (COPR) is an unsolved global problem. In spite of several global research efforts, the problem of safe management of COPR and redemption of dump sites has remained unsolved. There is a high risk for all living beings in and around the COPR dump sites …

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