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Ferrochrome (FeCr) – Mineral-Loy

There are four main types of ferrochrome namely Charge Chrome, High Carbon Ferrochrome, Medium Carbon Ferrochrome and Low Carbon Ferrochrome. Charge Chrome Charge chrome is a category of HCFeCr developed primarily to utilize lower grades of chromite ores with a lower Cr/Fe ratio. As such these alloys typically …

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Ferrochrome slag: A critical review of its properties, …

Ferrochrome slag (FCS) is a by-product of ferrochrome industries and is produced during the extraction of ferrochrome from chromite ore. The chemical composition of FCS comprises of 27–33% SiO 2, 15–25% Al 2 O 3, 20–35% MgO, and 10–15% iron-chromium compounds.The high chromium content of FCS and the …

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A Decarbonization Approach for FeCr Production

Therefore, the aim of the metallothermic FeCr production part of the research was to develop an alternative method for obtaining ferrochrome with low …

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Ferro Chrome Low Carbon > ATEMS

Low carbon ferrochrome is now added mostly for final chemistry adjustments in the production of stainless steel. Nitrogen-bearing low carbon ferrochrome provides a simple means of making a nitrogen …

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Chrome Alloy Business | JFE Mineral & Alloy …

Use of advanced out-of-furnace refining technology makes it possible to control trace elements (C, Si, P, S, Co, N, etc.) to extremely low levels. FCrL-SA is a low-cost chrome source that can be used with confidence …

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An Overview of the History and Current Operational …

Low-Carbon Ferrochrome Low-carbon ferrochrome is produced by mixing ferrosilicon-chromium (FeSiCr) with a lime / chrome ore melt. Cr contents are typically around 60%, with a carbon content ranging from 0.02 to 0.06%. This alloy is used mainly for trimming additions in stainless steel production, and for specialized steels.

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Calculation of material and heat balance of melting …

Table 6 – Heat balance of production of low-carbon ferrochrome using ferrosilicochrome Coming, % Expenditure, % Physical heat of the charge + heat of oxidation C (electrodes) 4,1 Heat content of ...

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Global Ferrochrome Market 2024-2028

The ferrochrome market is forecasted to grow by USD 7.59 bn during 2023-2028, accelerating at a CAGR of 5.94% during the forecast period. The report on the ferrochrome market provides a holistic analysis, market size and forecast, trends, growth drivers, and challenges, as well as vendor analysis covering around 25 vendors.

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A Decarbonization Approach for FeCr Production

Stainless steels (SS) are alloys of iron and carbon which should contain at least 11% chromium [].Alloying elements besides chromium and nickel such as molybdenum, copper, and titanium, provides some advanced durability conditions [].SS product usage is distributed as in industries of chemical and power engineering (34%), …

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Review on Preparation of Medium- and Low-carbon Ferrochrome …

As one of the important strategic materials, chromium has been widely used in metallurgical, refractory, and chemical industry. Ferrochrome is an important additive in the production of alloy steel. According to the carbon content, it is classified as high-carbon ferrochrome (carbon 4–8%), medium-carbon ferrochrome (0.5–4%), low-carbon …

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(PDF) Mineralogical characterisation and separation studies …

The glass-ceramics of CaO-MgO-Al2O3-SiO2-Cr2O3 system was prepared by melting method using blast furnace slag, low-carbon ferrochrome alloy slag and quartz sand as raw materials, and the effect of ...

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Energy Consumption and Greenhouse Gas Emissions of High-Carbon …

Chromium is an indispensable alloy element in stainless steelmaking, with chromium oxide being the major compound resisting corrosion by forming a passive film on the steel surface. 1 In the 300 series stainless steel, the content of chromium can reach up to 25%. The demand for low-carbon ferrochrome (LC FeCr) has decreased …

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Preparation and Hydration Mechanisms of Low Carbon Ferrochrome …

The low carbon ferrochrome slag was grinded into micronized powder through laboratory ball miss for 100 min. The chemical composition of LCFS is presented in Table 1. The X-ray diffraction (XRD) result of LCFS is shown in Figure 2 a. It can be seen that the main phases in LCFS are C 2 S, MgO, and Ca 2 Al 2 O 4.

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A critical review of the material characteristics, utilizations

Therefore, the application of low-carbon ferrochrome slag as a supplementary cementitious material should be carefully controlled, its utilization in this way requires strict attention to its activity and impact on the mechanical strength of concrete in the early stage. More importantly, the higher proportion of high-carbon ferrochrome …

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Energy Consumption and Greenhouse Gas Emissions of …

The demand for low-carbon ferrochrome (LC FeCr) has decreased dramatically with the development of argon oxygen decarburization (AOD) and vacuum-oxygen-decarburization (VOD) technologies. This enables the use of inexpensive high-carbon ferrochrome (HC FeCr) in stainless steelmaking. HC FeCr is available in two typical

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High Carbon Ferrochrome Technology

The use of low carbon ferrochrome and ferrosilicochrome for chromium addition was common practice until the 1960s, the vacuum argon decarburization (VOD) process being commercialized in 1964 and the AOD process in 1968. In 1972, the Creusot-Loire Uddeholm (CLU) refining process was developed.

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Global Ferrochrome Market by Type (High Carbon, Low Carbon…

Moreover, the development of low-carbon ferrochrome and the exploration of alternative cleaner energy sources in production processes are potential growth areas. Additionally, as global demand for more sustainable materials increases, the recycling of ferrochrome presents an opportunity to reduce environmental impact and meet market needs ...

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Evaluation of the Furnace Method for the Production of Low Carbon

The furnace method was evaluated as a potential improvement on the mixing method for the production of low carbon ferrochrome. The furnace method can provide significant savings in the operating cost, primarily due to a saving of 29%–47% in the energy consumption. Hexavalent chromium formation is also expected to be lower due …

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Ferrochrome | SpringerLink

Medium-, low-, and extra-low-carbon ferrochromes (generally referred to as refining ferrochrome) are usually smelted by electro-silicothermic reduction method with …

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Processing of Low-Grade Chromite Ore for Ferroalloy

The present study shows that this low-grade chromite ore can be upgraded through physical beneficiation (tabling and WHIMS) techniques. However, it can be …

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Effects of compound chemical activators on the hydration of low-carbon …

Low-carbon ferrochrome slag (LCFS), a by-product of the ferrochrome alloy industry, has potential for use as a cementitious material due to its pozzolanic characteristic. The objective of the present study was to determine the optimum compound chemical activators for LCFS-based composite cement using an orthogonal test, in …

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The rise and rise of ferro-chrome: Where next for the alloy?

One buyer told Fastmarkets that he had recently entered the spot market for both high-carbon and low-carbon material. Buying high carbon, he said, was relatively straightforward. "But low carbon is a bit more interesting," he said. "I've had three offers, and the prices I've had are $5.70-5.90, delivered, for 0.1% carbon.

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The New Method of Low Carbon Ferro Chrome Production

Low Carbon Ferro Chrome. Low-carbon ferrochrome is a type of ferrochrome with a carbon content of 0.50 or less.Its production materials include ferrosilicon chrome alloy, chrome ore, and limestone, and …

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Mechanism of the Direct Reduction of Chromite Process as a …

Direct reduction of chromite (DRC) is a promising alternative process for ferrochrome production with the potential to significantly reduce energy consumption and greenhouse gas emissions compared to conventional smelting. In DRC, chromium (Cr) and iron (Fe) from chromite ore incongruently dissolve into a molten salt, which facilitates mass …

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An Overview of Currently Applied Ferrochrome Production

Low- and medium-grade carbon FeCr demand has decreased substantially since the development of stainless steel production processes such as vacuum oxygen and argon oxygen decarburization. These decarbonatization processes allow for the removal …

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Simulation-based life cycle assessment of ferrochrome …

1. Introduction. Ferrochrome is the most important alloy in the production of stainless steel. It is estimated that 90% of global ferrochrome produced is consumed by the stainless-steel industry (Basson and Daavittila, 2013).For this reason, ferrochrome production is closely linked with stainless steel production.

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Ferrochrome

Ferrochrome by the reduction of chromite with coke in an electric arc furnace. A low-carbon ferrochrome can be produced by using ferrosilicon (p. 330) instead of coke as the reductant. This iron/chromium alloy is used directly as an additive to produce chromium-steels which are "stainless" and hard. (b)

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Effects of compound chemical activators on the hydration of low-carbon …

Low-carbon ferrochrome slag (LCFS), a by-product of the ferrochrome alloy industry, has potential for use as a cementitious material due to its pozzolanic characteristic. The objective of the present study was to determine the optimum compound chemical activators for LCFS-based composite cement using an orthogonal test, in which 7 d and 28 d …

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Ferrochromium

The low carbon content in ferrochrome–silicon is a consequence of a decreased solubility of carbon due to the increase in silicon content. Due to its low carbon and high silicon contents, ferrochrome–silicon is used as an intermediary product for the production of the refined grade ferrochromium alloys or in steel-making where any carbon ...

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Ferroalloy Refining Process | SpringerLink

In this process, high-carbon ferrochrome or high-carbon ferromanganese produced by submerged arc furnace or blast furnace is used as raw material, which is hot-charged into the converter. Industrial pure oxygen is blown into the melt to oxidize the carbon and silicon in the melt and thus generate medium/low-carbon ferroalloy products.

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