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A simulation study of expert control system for flotation

The control of pulp levels in flotation cells is a complex control task. Many different aspects such as cell structure and valve sizing, and their effects on control, have to be taken into account.

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Gold and copper recovery from flotation concentrates of …

The authors present the data on the substance analysis of gold–copper–arsenic flotation concentrate. Gold and copper recovery by autoclave leaching of the concentrate has been studied. It is found that maximum gold and copper recovery under optimum conditions reaches 96 and 92%, respectively. The profitability …

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Flotation Cell Design: Application of Fundamental …

Figure 1 Schematic diagram of a mechanical flotation cell. 1, Discharge box; 2, concentrate launders; 3, feed box; 4, cell lip; 5, bearing shaft; 6, drive pulley with guard; …

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PT Freeport Indonesia's mass-pull control strategy for rougher flotation

Implementation of novel control logic around the cameras has led to additional 2.4% increase in rougher recovery. This paper also discusses some practical issues associated with the current mass-pull control logic, in particular froth removal at the end of the rougher bank. ... PT Freeport Indonesia (PTFI) is a copper/gold operation …

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Advances in Coarse Particle Flotation

To achieve an efficient separation in the flotation process, valuable particles need to be selectively segregated from the gangue while utilising a minimum number of flotation stages. Today's existing flotation technologies are effective for fine particle size classes; however, limitations due to particle buoyancy and bubble-particle detachment restrict the …

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Modified-three-product column (3PC) flotation of copper-gold particles

3, 4 Industrial flotation devices can be grouped into two main categories: columns and mechanical flotation cells. 5−9 It is well known that a flotation column has many advantages over a ...

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PT Freeport Indonesia's mass-pull control strategy for rougher flotation

Implementation of novel control logic around the cameras has led to additional 2.4% increase in rougher recovery. ... (PTFI) is a copper/gold operation located in the province of Papua, Indonesia. PTFI's milling facilities consists of four concentrators. ... Automatic control of industrial flotation cells and circuits presents a set of ...

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Implementation of an Advanced Milling and Flotation Control …

In 2013 the Mopani Copper Mine Mufulira plant in Zambia embarked on a project that was aimed at improving concentrator recoveries. The project commenced with the automation of the milling and flotation circuits. This involved the installation of new instrumentation, namely measurement devices and actuators, and the connection of these to new …

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The effect of clay minerals on copper and gold flotation

The University of Queensland's institutional repository, UQ eSpace, aims to create global visibility and accessibility of UQ's scholarly research.

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Prediction and Optimisation of Copper Recovery in the Rougher Flotation

In this work, the prediction and optimisation of copper flotation has been conducted in the rougher flotation circuit. The copper-recovery prediction involved the application of support vector machine (SVM), Gaussian process regression (GPR), multi-layer perceptron artificial neural network (ANN), linear regression (LR), and random …

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Flotation of copper oxide minerals: A review

The pulp pH is more stable and easier to control using 2,5-dithiol-1,3,4-thiodiazole as an activator, which ensures effective recovery of gold, silver, and other associated precious metals. For copper ores with oxidation rates of up to 94%, flotation tests have been performed by sulfidization-xanthate flotation, 2,5-dithiol-1,3,4 …

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Combined Column and Mechanical Flotation Cell Process …

Semi-industrial tests were conducted to investigate the feasibility and efficiency of a combined column and mechanical flotation cell process for the beneficiation of Sanshandao low-grade gold ore. The results showed that the performance of the combined flotation process of the cyclonic-static microbubble flotation column …

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Vision- and model-based control of flotation

Xanthate control test The next step was to try to find image variables that could be used in the copper sulphate control logic. The problem has been that when the control is unable to achieve target results, copper sulphate is increased too much resulting in froth collapse which in turn causes a quick decrease of the sulphate. ... D. Mery, and ...

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(PDF) Dynamic simulator of a rougher flotation circuit for a copper

This paper presents a dynamic flotation simulator intended for designing and testing automatic control strategies, for evaluating the transient behaviour of the flotation process, and for training ...

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Improving the recovery of gold and copper in a CIP …

The copper flotation circuit consisted of four OK 3 rougher and scavenger cells. Rougher concentrates went through two cleaning stages in OK 1.5 flotation cells. Flotation tailings were thickened to 60% solids on a third supaflo thickener before disposal. Thickener overflow diluted feed to talc flotation cells. 1.6 Carbon Transfer

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Flowsheet Development of A Refractory Gold Ore To …

to entering the rougher flotation cells. These are two lines of OK cells each with ten tanks. The froth from the rougher cells is collected as a flotation concentrate and progresses to ultra-fine grinding and then cyanidation. The froth from the rougher cells is sent to the cleaner flotation cells and then ultrafine grinding and the

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Optimisation of gold recovery by selective gold flotation for copper

This research examines the flotation capability of Zarzima gold ore.In order to identify the most effective chemical substance and also investigate the effect of the concentration of the collector ...

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Flotation Cells

More ores are treated using froth flotation cells than by any other single machines or process. Non-metallics as well as metallics now being commercially recovered include gold, silver, copper, lead, zinc, iron, manganese, nickel, cobalt, molybdenum, graphite, phosphate, fluorspar, barite, feldspar and coal. Recent flotation research …

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FLOT-ART: An integrated plant optimization tool for the …

This paper discusses an integrated plant optimization tool for the flotation of complex copper and copper-gold ores in addressing the present challenges, branded as FLOT …

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Parametric Optimization in Rougher Flotation …

The dominant challenge of current copper beneficiation plants is the low recoverability of oxide copper-bearing minerals associated with sulfide type ones. Furthermore, applying commonly used conventional methodologies does not allow the interactional effects of critical parameters in the flotation processes to be investigated, …

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Modelling for froth flotation control: A review

Although model development is one of the most crucial parts in MPC, flotation models have been mainly developed for simulation purposes (i.e. analysis and …

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A Review of the Flotation of Copper Minerals

The recovery of these copper minerals by flotation or hydrometallurgy from ores, typically containing 0.5%TCu (open pit mines) and 1-2%TCu (underground mines) is of great commercial importance ...

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A cascaded recognition method for copper rougher flotation …

Presents the two-stage recognition strategy for copper flotation rougher condition recognition.. Summarizes the visual features and their extraction methods. • Presents the multi-source data fusion framework of process parameters and visual features.. The feed ore types are divided into four classes and the identification model …

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FLOT-ART: An integrated plant optimization tool for the …

An integrated plant optimization tool viz. FLOT-ART is discussed for the flotation of copper and copper–gold ores leveraging the recent advancements in …

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Challenges and opportunities in the recovery/rejection of …

A great amount of work has been published and further research is continuously being undertaken to improve recovery and grade of gold in copper flotation circuits (Agorhom, 2014, Allan and Woodcock, 2001).Furthermore, naturally occurring elements such as fluorine, uranium and arsenic often occur in copper ores as minor or …

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1 Froth Flotation – Fundamental Principles

no flotation can occur. Contact between particles and bubbles can be accomplished in a flotation cell such as the one shown schematically in Figure 5. Figure 5: Simplified schematic of a conventional flotation cell. The rotor draws slurry through the stator and expels it to the sides, creating a suction that draws air down the shaft of the stator.

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Dynamic simulator of a rougher flotation circuit for a copper …

Fig. 1 shows a diagram, including instrumentation, of one of the rougher flotation circuits for which data for adjusting the dynamic simulator was obtained. The available on-line measurements are: fresh ore feed rate (G s), feed copper grade (L ca), feed iron grade (L fa), rich concentrate copper grade (L cc), feed solids concentration by …

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Different Types of Flotation Cells

Flotation is both a science and an art. It brings together many complex variables. Such basic factors as knowledge of mineral structure, chemical reagents, pH of mill water, pulp density, temperature, technical skills of the operator, the dependability of the flotation machine, as well as a host of other factors which affect the flotation of ...

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Optimisation of gold recovery by selective gold flotation for copper

At this size, a substantial proportion of the free gold is liberated. A 5 litre laboratory Agitair flotation cell was used as a single stage rougher flotation cell. The reagents used in this study were supplied by Cytec and are shown in Table 1. These reagents were suggested by Cytec as being most effective for free gold flotation.

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The Challenges and Prospects of Recovering Fine Copper …

Flotation is a common mineral processing method used to upgrade copper sulfide ores; in this method, copper sulfide mineral particles are concentrated in froth, and associated gangue minerals are separated as tailings. However, a significant amount of copper is lost into tailings during the processing; therefore, tailings can be considered …

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Improving fine copper and gold flotation recovery: a plant …

Magnetic conditioning of flotation feed has been shown to improve the flotation of <38 μm paramagnetic minerals consistent with selectively aggregating these …

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Gold Flotation

Lime should not be used because it is a depressor of free gold and inhibits pyrite flotation. Sodium sulphide is often helpful in the flotation of partly oxidized sulphides but must be used with caution because of its depressing action on free gold. Copper sulphate is frequently helpful in accelerating the flotation of pyrite and arsenopyrite.

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Post-Leaching of Silver from a Non-Sulfide Lead-Zinc Ore Flotation

In this study, plant activator phosphorous acid and biological control agent Bacillus subtilis, and 3 different copper compounds, Copper sulfate, Copper oxychloride and Copper hydroxide which are ...

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Technological assessments on recent developments in fine …

Several flotation cells including Jameson, Reflux™ and Imhoflot™ cells, oscillating grid flotation cell and staged flotation reactor were presented as efficient cells …

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Copper recovery from copper slags through flotation …

The microstructure of slags was studied through a scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS), and the results are shown in Fig. 2.As is shown in Fig. 2 (a), five different particles can be observed. According to the EDS in Fig. 2 (b) and (c), the valuable sulfide predominantly comprises …

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Modified-three-product column (3PC) flotation of copper–gold …

The copper grade that was fed to the plant was about 0.84% Cu and 0.85 g/t Au.The residence times were 40 min for the rougher–cleaner and 68 min for the scavenger stage.The final concentrate obtained in the plant averages 18% Cu and 25 g/t Au, with copper recoveries of the order of 84% and 73% of the gold content.. Fig. 1 shows …

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